Plate Freezer Line: High-Capacity Food Processing
Custom configuration. Commissioned 2023–2025. Reference performance data available.
Plate Freezer
Square’s plate freezer is suitable for frozen blocks, such as fish, shrimp, surimi, meat, pet food, juice, etc. Our Plate freezers are commonly used for freezing brick-shaped products in mold or boxes. In plate freezers, refrigerant is allowed to circulate inside thin channels within the plates.
The packaged products are firmly pressed between the plates. High rates of heat transfer can be obtained between the packaged product and the evaporating plates. We are proud to be the drafter of the China National Standard of Plate Freezer (GB / T22734-2008).
Unique one-piece insulated enclosure with better insulation and strength.
Full stainless steel structure with good appearance, easy to clean.
Aluminum-alloy evaporative plate with better freezing capacity.
Separate liquid supply and suction for each plate, even supply with high efficiency and better freezing performance.
Mass production, freeze in blocks.
Product Features
Why Choose Square's Plate Freezer
Explore the original product feature overview, including High Efficiency, Good Insulation Performance&Easy To Clean, and the key technical advantages behind this system.
High Efficiency
Made out of seawater-resistant aluminum, food grade, the 25mm thick Square aluminum plate gives high strength, high corrosion resistance, and thermal conductivity. Our plate is automatically welded and has minimum deformation.
Good Insulation Performance&Easy To Clean
The enclosure is insulated with one piece of Polyurethane foaming to ensure a robust structure and minimize the cold loss by eliminating the joints. Our plate freezer’s enclosure is stainless steel. It can sustain the harsh marine environment and is easy to clean.
Technical Specifications
Parameters
Custom dimensions, capacity, and configuration matched to your production requirements.
| Configuration | Horizontal (cartons/trays) or Vertical (bulk blocks/marine) |
|---|---|
| Plate material | Aluminum (standard) / Stainless steel (optional) |
| Plate dimensions | Custom per product size — typically 1,200–2,400 mm × 600–1,200 mm |
| Number of plates | 5 – 20+ per station |
| Plate gap | 25 – 150 mm (adjustable per product) |
| Refrigerant | NH₃ (Ammonia) / Brine / CO₂ / Freon |
| Plate temperature | −40°C to −25°C (design) |
| Hydraulic system | Electric hydraulic pump, controlled pressure 80–150 bar |
| Freeze cycle | 2–6 hours (product-dependent) |
| Control system | PLC with HMI, programmable recipes, data logging |
| Typical lead time | 12–16 weeks |
| Design life | 20+ years (structural); 15+ years (plates, normal operation) |
Design Details
How Each Subsystem Is Engineered
Expand any section below for the engineering approach behind each critical subsystem — with links to detailed Technology pages.
Conduction vs. Air-Blast Freezing
Plate freezers use conduction — direct contact between refrigerated plates and product surfaces. Air-blast freezers use convection — cold air blown over product. The thermal conductivity difference is dramatic: aluminum (~200 W/m·K) vs air (~0.02 W/m·K). This means:
- 10,000× faster heat transfer via conduction
- Freeze cycles 3–6× faster than blast freezing
- Zero evaporative weight loss (product is sealed in packaging)
- No freezer burn — product is not exposed to moving air
- Much smaller footprint for the same throughput
Horizontal vs. Vertical Configuration
Horizontal Plate Freezer: Plates are horizontal. Product (cartons, trays, blocks) loaded from the side via forklift or conveyor. Plates close vertically. Best for: boxed meat, ready meals, juice concentrate, packaged seafood.
Vertical Plate Freezer: Plates are vertical. Product loaded from the top — frozen into self-supporting blocks. Plates close horizontally. Best for: whole fish blocks at sea, offal blocks, bulk freezing where packaging is applied after freezing.
Freeze Cycle & Loading
A typical freeze cycle:
- Load: Product placed between open plates (5–15 min)
- Close: Hydraulic cylinders press plates to product (30 sec)
- Freeze: Refrigerant circulates, product reaches target core temp (2–6 hours)
- Open/Defrost: Brief hot gas pulse releases plates from product (1–3 min)
- Unload: Frozen product removed (5–15 min)
Multiple stations can stagger cycles so one is always freezing while another loads/unloads.
Refrigerant Circuit Design
Each plate has internal refrigerant channels fed by flexible hoses or articulated joints. The refrigerant circuit is designed for:
- Uniform flow distribution across all plates
- Pump-recirculated NH₃ (most common for industrial) or DX for smaller systems
- Hot gas defrost: brief reverse flow releases frozen plates from product
- Pressure-tested at 1.5x maximum design working pressure
Installation & Space Requirements
Plate freezers have the smallest footprint per ton of freezing capacity. A single 15-station horizontal plate freezer producing 20 tons/day occupies approximately 25–35 m². Compare to a blast freezer of equivalent capacity requiring 80–120 m² plus air handling equipment. Plate freezers require: level floor (±5 mm), overhead clearance for loading equipment (2–3 m above station), and connection to your facility’s refrigeration system.
Proven in These Food Applications
Fish & Seafood Blocks
Boxed Meat
Ready Meals
Ice Cream (Bulk)
Juice & Liquid Products
Frequently Asked Questions
No. 25mm thick aluminum plates are automatically welded for structural stability, ensuring minimal deformation and consistent freezing performance, and our one-piece polyurethane foam insulation minimizes cold loss and ensures structural integrity, reducing energy consumption during continuous operation.
Yes. The separate liquid supply and suction design ensures even refrigerant distribution to each plate, providing stable performance even with slight load variations.
We own CE, EAC, INF, CNAS, ISO, ASME, PED, U2, CSA, CRN certifications and 300+ patents, as well as 350+ engineers. Square vertically integrated production ensures quality control from raw materials.
Square offers customized one-stop cold chain solution, and a full range of marine-type plate freezers, compact units with built-in refrigeration, and tailored solutions to fit your processing line or onboard requirements.
Capable of freezing multiple products simultaneously, offering versatility in production. Our Carton Freezer features adjustable airflow and shelving or pallet spacing to accommodate various sizes, ensuring uniform freezing every time.
Case Studies
Plate Freezer installations in operation worldwide
Real production lines with performance data — not renderings, not claims. Each installation documented with commissioning data.
Plate Freezer for Prepared Food Production Line
Energy-efficient configuration. Full production data available upon request.
Engineering Inquiry
Tell Us About Your Project
The more detail you provide, the more precise our engineering response. An engineer — not a sales representative — will review your requirements.
We typically respond within 1–2 business days. Your information is kept confidential.